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What are circuit breakers?


A circuit breaker is an automatically operated electrical switch designed to protect an electrical circuit from damage caused by overload or short circuit. a circuit breaker is usually used in high voltages to control the flashes that generate during high current flows.
                                                All circuit breaker systems have common features in their operation, although details vary substantially depending on the voltage class, current rating and type of the circuit breaker.

The circuit breaker must detect a fault condition; in low voltage circuit breakers this is usually done within the breaker enclosure. Circuit breakers for large currents or high voltages are usually arranged with protective relay pilot devices to sense a fault condition and to operate the trip opening mechanism. The trip solenoid that releases the latch is usually energized by a separate battery, although some high-voltage circuit breakers are self-contained with current transformers, protective relays and an internal control power source.
                                          Once a fault is detected, contacts within the circuit breaker must open to interrupt the circuit; some mechanically-stored energy (using something such as springs or compressed air) contained within the breaker is used to separate the contacts, although some of the energy required may be obtained from the fault current itself. Small circuit breakers may be manually operated, larger units have solenoids to trip the mechanism, and electric motors to restore energy to the springs.
               Many different classifications of circuit breakers can be made, based on their features such as voltage class, construction type, interrupting type, and structural features.

Low-voltage circuit breakers

Low-voltage (less than 1,000 VAC) types are common in domestic, commercial and industrial application, and include:

MCB (Miniature Circuit Breaker)—rated current not more than 100 A. Trip characteristics normally not adjustable. Thermal or thermal-magnetic operation. Breakers illustrated above are in this category.

There are three main types of MCBs: 1. Type B - trips between 3 and 5 times full load current; 2. Type C - trips between 5 and 10 times full load current; 3. Type D - trips between 10 and 20 times full load current. In the UK all MCBs must be selected in accordance with BS 7671.

MCCB (Molded Case Circuit Breaker)—rated current up to 2,500 A. Thermal or thermal-magnetic operation. Trip current may be adjustable in larger ratings.

Low-voltage power circuit breakers can be mounted in multi-tiers in low-voltage switchboards or switchgear cabinets.
The characteristics of low-voltage circuit breakers are given by international standards such as IEC 947. These circuit breakers are often installed in draw-out enclosures that allow removal and interchange without dismantling the switchgear.

Large low-voltage molded case and power circuit breakers may have electric motor operators so they can open and close under remote control. These may form part of an automatic transfer switch system for standby power.

Low-voltage circuit breakers are also made for direct-current (DC) applications, such as DC for subway lines. Direct current requires special breakers because the arc is continuous—unlike an AC arc, which tends to go out on each half cycle. A direct current circuit breaker has blow-out coils that generate a magnetic field that rapidly stretches the arc. Small circuit breakers are either installed directly in equipment, or are arranged in a breaker panel.

Magnetic circuit breakers

Magnetic circuit breakers use a solenoid (electromagnet) whose pulling force increases with the current. Certain designs utilize electromagnetic forces in addition to those of the solenoid. The circuit breaker contacts are held closed by a latch. As the current in the solenoid increases beyond the rating of the circuit breaker, the solenoid's pull releases the latch, which lets the contacts open by spring action. Some magnetic breakers incorporate a hydraulic time delay feature using a viscous fluid. A spring restrains the core until the current exceeds the breaker rating. During an overload, the speed of the solenoid motion is restricted by the fluid. The delay permits brief current surges beyond normal running current for motor starting, energizing equipment, etc. Short circuit currents provide sufficient solenoid force to release the latch regardless of core position thus bypassing the delay feature. Ambient temperature affects the time delay but does not affect the current rating of a magnetic breaker

Thermal magnetic circuit breakers

Thermal magnetic circuit breakers, which are the type found in most distribution boards, incorporate both techniques with the electromagnet responding instantaneously to large surges in current (short circuits) and the bimetallic strip responding to less extreme but longer-term over-current conditions. The thermal portion of the circuit breaker provides an "inverse time" response feature, which trips the circuit breaker sooner for larger overcurrents but allows smaller overloads to persist for a longer time. On very large over-currents during a short-circuit, the magnetic element trips the circuit breaker with no intentional additional delay.[6]

Common trip breakers


Three-pole common trip breaker for supplying a three-phase device. This breaker has a 2 A rating
When supplying a branch circuit with more than one live conductor, each live conductor must be protected by a breaker pole. To ensure that all live conductors are interrupted when any pole trips, a "common trip" breaker must be used. These may either contain two or three tripping mechanisms within one case, or for small breakers, may externally tie the poles together via their operating handles. Two-pole common trip breakers are common on 120/240-volt systems where 240 volt loads (including major appliances or further distribution boards) span the two live wires. Three-pole common trip breakers are typically used to supply three-phase electric power to large motors or further distribution boards.

Two- and four-pole breakers are used when there is a need to disconnect multiple phase AC, or to disconnect the neutral wire to ensure that no current flows through the neutral wire from other loads connected to the same network when workers may touch the wires during maintenance. Separate circuit breakers must never be used for live and neutral, because if the neutral is disconnected while the live conductor stays connected, a dangerous condition arises: the circuit appears de-energized (appliances don't work), but wires remain live and some RCDs may not trip if someone touches the live wire (because some RCDs need power to trip). This is why only common trip breakers must be used when neutral wire switching is needed.

Medium-voltage circuit breakers can be classified by the medium used to extinguish the arc:


Vacuum circuit breakers —With rated current up to 6,300 A, and higher for generator circuit breakers. These breakers interrupt the current by creating and extinguishing the arc in a vacuum container - aka "bottle". Long life bellows are designed to travel the 6-10 mm the contacts must part. These are generally applied for voltages up to about 40,500 V,[7] which corresponds roughly to the medium-voltage range of power systems. Vacuum circuit breakers tend to have longer life expectancies between overhaul than do air circuit breakers.

Air circuit breakers—Rated current up to 6,300 A and higher for generator circuit breakers. Trip characteristics are often fully adjustable including configurable trip thresholds and delays. Usually electronically controlled, though some models are microprocessor controlled via an integral electronic trip unit. Often used for main power distribution in large industrial plant, where the breakers are arranged in draw-out enclosures for ease of maintenance.

SF6 circuit breakers extinguish the arc in a chamber filled with sulfur hexafluoride gas.
Medium-voltage circuit breakers may be connected into the circuit by bolted connections to bus bars or wires, especially in outdoor switchyards. Medium-voltage circuit breakers in switchgear line-ups are often built with draw-out construction, allowing breaker removal without disturbing power circuit connections, using a motor-operated or hand-cranked mechanism to separate the breaker from its enclosure. Some important manufacturer of VCB from 3.3 kV to 38 kV are Eaton, ABB, Siemens, HHI(Hyundai Heavy Industry), S&C Electric Company, Jyoti and BHEL.

We are confined to very short discussion of circuit breaker rather it has a large scope to study.

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